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Laser projectors for rotor blade manufacturing

Laser projection systems from LAP project precise laser lines for the positioning of glass fiber plies and molded parts in the manufacture of wind turbine blades.

Our laser projection systems support the production of light and efficient rotor blades. Increase productivity by manufacturing in high quality and accuracy, and with less cost.

COMPOSITE PRO - acceleration for your production processes in rotor blade manufacturing

COMPOSITE PRO is a system solution consisting of CAD-PRO laser projectors and our PRO-SOFT software. Together, the projectors and software simplify and accelerate manual composite layup processes. In wind turbine blade production, our industrial laser projectors are used for placing glass fiber reinforced (GFRP) composite plies in the rotor blade half shell with millimeter accuracy.

Using CAD data, laser projectors precisely display the contours onto the mold’s curved surfaces. This allows exact laying of the GFRP-plies along the displayed laser lines. The projectors can also display positions of other molded parts introduced into the blade for reinforcement.

Several projectors with overlapping ranges cover the entire length of the wings. To work faster on large tools, working areas can be divided and assigned to different projectors. Teams working on the same wing can now perform different tasks simultaneously. Our laser projection systems coverall common 3D-shaped blades including pre-styled winglets, and produced lengths of more than 100 meters.

Your benefits

Higher precision

Precision in a millimeter range combined with the repeatability of the laser projection ensure that all parts are placed exactly where they should be. This results in high-quality products.

Higher process reliability

Our robust laser projectors feature laser diodes with more than 30,000 operating hours. This means high investment security for you and high reliability of your processes.

Time and cost savings

Save time and reduce process costs. Laser projection systems replace mechanical templates for measuring and positioning. Production, storage, administration, and cumbersome use become things of the past.

Secure workflows

Our operating software effectively manages all projection steps. The user-friendly interface, remote control, a projected laser menu, and multicolored projections make operation easy and intuitive even for untrained workers.

Process accelaration

The multitasking feature of our PRO-SOFT software allows teams to work completely independently of each other. This accelerates manufacture especially of large components and increases the throughput.

Scalability

The overall system is scalable depending on the rotor blade length. We configure the system to your individual requirements. You gain maximum flexibility and optimum adaptation for your production processes.

Fast data import

For fast data import without conversion, the software supports a variety of CAD data formats, including IGES, DXF, HPGL, LPD, and PLY, in addition to the direct use of the projection data from leading CAD programs.

Products for rotor blade manufacturing

DTEC-PRO

Camera system for process optimization and quality assurance

Learn more
CAD-PRO

Laser projectors for true to scale display of outlines, templates or patterns based on CAD data

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PRO-SOFT

Operating software to provide projection data, organize workflows and streamline production processes

Learn more
NEW: CAD-PRO Xpert

Unbeatable laser projections of CAD outlines, templates, or patterns

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"With our tried-and-tested products and years of market experience, we offer premium support that meets our customers’ highest demands for quality."

Matthias Lange, Product Manager at LAP

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